CHILLER PACKAGE
Project
Delivered integrated Piping engineering, intelligent 3D modelling, and stress analysis solutions to ensures safe, reliable, and construction-ready execution of Chiller package.
Owner
NAYARA REFINERY LTD.
Client
KIRLOSAKAR PNEUMATIC COMPANY LTD.
PMC
THYSSENKRUPP INDUSTRIAL SOLUTIONS (INDIA) PRIVATE LTD.
Location
JAMNAGAR, INDIA
Project Scope
The project comprises of Detail engineering of Piping, Comprehensive 3D modelling and piping stress analysis of Chiller package.
Development and finalization of engineering deliverables for procurement, fabrication, construction, and commissioning activities.
Intelligent 3D modelling covering the complete Chiller package unit
Performed pipe stress analysis considering Thermal expansion and sustained loads, Operating conditions and flexibility requirements.
Major Equipment in the Chiller package include Compressor skid, Condenser, Economizer, Chiller, Surge drum, Receiver and other associated equipment covering approximately 20 equipment items and 125 piping lines.
Engineering activities include piping routing, piping layout development, critical line stress analysis, utility integration and multidisciplinary coordination.
Intelligent 3D model utilized for equipment positioning, routing optimization, clash detection, constructability review, and interdisciplinary coordination.
Engineering execution focused on safe operation, optimized plant layout, maintainability, accessibility, structural integrity, and efficient project execution.
Deliverables developed in compliance with applicable engineering standards, codes, and project specifications.
Key Highlights
Detail engineering for piping, 3D modelling of complete facility and pipe stress analysis of package with 125 No. of lines, 20 No. of equipment and plot area 227.5 m2 for Chiller package.
Engineered facility within G+2 structured layout.
Developed intelligent 3D models ensuring: Clash-free interdisciplinary design, Optimized routing of piping with improved constructability and space utilization.
Performed comprehensive pipe stress analysis, considering: Thermal expansion and sustained loads, Wind and Seismic loads, Occasional and emergency operating conditions.